Manufacturing and assembly of switchboards - Reliable solutions for industrial automation

Switchboards represent the heart of every automated system. Our solutions are designed with emphasis on maximum reliability, safety, and operational efficiency. We specialize in manufacturing custom switchboards that perfectly meet the specific requirements of your technological processes.

Types of Switchboards and Their Applications

Switchboards for Production Lines

Main line switchboards – central control of the entire production line
Subsidiary switchboards – local control of individual sections
Motor switchboards – specialized control of drives and motors
Frequency switchboards – for smooth speed regulation
Safety switchboards – with integrated safety functions
Communication switchboards – for industrial networks and data transmission

Switchboards for Robotic Workplaces

Robot control switchboards – precise control of robotic systems
Safety circuits – protection of operators and equipment
Power supply switchboards – stable power supply for robotic cells
I/O switchboards – input/output modules for sensors
Communication interfaces – connection with supervisory systems
Emergency shutdown – quick and safe system stopping

Switchboards for Special-Purpose Machines

Compact switchboards – optimized for smaller spaces
Modular systems – flexible expansion according to needs
Special designs – resistance to dust, humidity, vibrations
Local control – ergonomic control elements
Diagnostic functions – monitoring of machine status and performance
Maintenance interface – easy access for service

Switchboards for Measurement and Regulation (M&R)

Regulation Switchboards

PID controllers – precise regulation of temperature, pressure, flow
Cascade regulation – complex regulation loops
Adaptive algorithms – automatic parameter adjustment
Redundant systems – backup regulation for critical processes
Safety limits – protection against exceeding limit values
Manual switching – possibility of operator manual intervention

Measuring Switchboards

Analog inputs – signal processing from sensors
Digital inputs – binary signals and switching contacts
Galvanic isolation – protection against interference
Signal linearization – conversion to physical units
Data archiving – storage of measured values
Communication protocols – Modbus, Profibus, Ethernet

HVAC Switchboards

Air conditioning units – temperature and humidity control
Ventilation systems – air flow regulation
Heat pumps – efficient heating/cooling control
Heat recovery units – heat recovery
Frost protection – automatic protection against freezing
Time programs – control according to daily/weekly cycles

Design Solutions and Materials

Cabinets and Enclosures

Stainless steel – for aggressive environments and food industry
Galvanized steel – standard industrial applications
Aluminum alloys – lightweight and durable constructions
Plastic cabinets – for special chemical environments
Modular systems – easy expansion and modifications
Special surface treatments – powder coating, anodizing

Protection Degrees (IP)

IP54 – protection against dust and splashing water
IP65 – complete protection against dust and jetting water
IP66 – protection against powerful water jets
IP67 – short-term immersion in water
NEMA standards – for American and Canadian markets
Special designs – explosive environments (ATEX)

Cooling and Ventilation

Natural convection – passive cooling for smaller outputs
Forced ventilation – active cooling with fans
Air conditioning units – precise temperature regulation
Heat exchangers – efficient heat removal
Air filtration – protection against dust and impurities
Condensers – condensate drainage from air conditioning

Electrical Components and Equipment

Control Systems

PLC (Programmable Logic Controllers) – Siemens, Allen-Bradley, Schneider
HMI panels – user interfaces with touch displays
SCADA systems – process visualization and control
Safety PLC – safety control systems
Motion controllers – movement and positioning control
Industrial PCs – powerful computers for complex applications

Power Supply Systems

Transformers – galvanic isolation and voltage change
Switching power supplies – efficient DC power supply
UPS systems – uninterruptible power supply
Battery backups – short-term outage bridging
Line filters – interference suppression from electrical grid
Surge protectors – protection against atmospheric discharges

Protective Elements

Circuit breakers – protection against short circuit and overload
Residual current devices (RCD) – protection against electric shock
Fuses – quick protection of sensitive circuits
Contactors – switching of motors and larger loads
Relays – logical switching and signaling
Thermal protections – motor overheating protection

Measuring Instruments

Digital multimeters – voltage, current, resistance measurement
Network analyzers – electrical energy quality
Oscilloscopes – signal waveform analysis
Temperature sensors – Pt100, thermocouples, NTC
Pressure sensors – 4-20mA, 0-10V outputs
Flow meters – ultrasonic, electromagnetic, vortex

Safety Systems

Functional Safety

SIL certification – Safety Integrity Level according to IEC 61508
Safety categories – according to EN ISO 13849
Safety relays – safety circuit monitoring
Two-channel systems – redundant safety circuits
Diagnostic functions – automatic functionality check
Safe communications – PROFIsafe, CIP Safety

Emergency Systems

Emergency stop – emergency shutdown of entire system
Safety gates – access control to dangerous zones
Light curtains – protection against entry into work space
Safety mats – person presence detection
Two-hand control – operator protection during dangerous operations
Safe positions – protective cover position control

Fire Protection

Fire detectors – smoke, temperature, gas
Extinguishing systems – automatic fire suppression equipment
Emergency lighting – escape route lighting
Evacuation systems – voice instructions and signaling
Fire dampers – ventilation system closure
Fire department communication – automatic fire reporting

Communication and Connectivity

Industrial Networks

Ethernet/IP – modern industrial Ethernet
Profinet – Siemens industrial network
Modbus TCP/RTU – universal communication protocol
DeviceNet – network for simple devices
CANopen – network for automotive and automation
AS-Interface – simple network for sensors and actuators

Wireless Technologies

Wi-Fi – wireless Ethernet for mobile devices
Bluetooth – short-range communication
Zigbee – mesh network for IoT applications
LoRaWAN – long-range communication with low consumption
5G – high-speed mobile communication
NFC – contactless identification and configuration

Remote Access

VPN tunnels – secure remote access
Cloud platforms – data storage and remote control
Mobile applications – control via smartphones and tablets
Web interface – access through internet browser
SMS/email alarms – immediate fault notifications
Remote desktop – remote HMI panel control

Manufacturing Process and Quality

Design and Construction

3D modeling – visualization before production
Electrical calculations – conductor and protection sizing
Thermal analyses – cooling optimization
EMC analyses – electromagnetic compatibility
Mechanical calculations – strength and stability of construction
Ergonomic studies – user friendliness

Production and Assembly

CNC machining – precise part processing
Laser cutting – precise sheet metal shaping
Welding – quality construction joints
Powder coating – durable surface treatments
Cabling – professional wiring according to standards
Marking – labels and descriptions according to regulations

Quality Control

Incoming inspection – component quality verification
In-process controls – control during production
Functional tests – correct function verification
Safety tests – protective function control
Insulation tests – insulation resistance measurement
Test protocols – documentation of all tests

Service and Support

Installation and Commissioning

Transport and handling – safe transport to destination
Assembly and connection – professional installation
Programming – control system setup
Calibration – precise measuring circuit adjustment
Testing – functionality verification in real operation
Operator training – proper use instruction

Maintenance and Service

Preventive maintenance – regular inspections and cleaning
Predictive maintenance – component condition monitoring
Emergency service – 24/7 technical support
Spare parts – stock supplies of critical components
Modernization – upgrade to newer technologies
Expansion – addition of new functions

Documentation

Technical documentation – diagrams, drawings, lists
Operating manuals – operation instructions
Service manuals – maintenance procedures
Certificates – CE marking, component certificates
Warranty conditions – scope and warranty period
Inspection reports – regular inspection protocols

Special Applications

Food Industry

Hygienic design – easy cleaning and disinfection
Stainless materials – corrosion resistance
HACCP compatibility – hygiene standards compliance
Tightness – protection against contamination penetration
Chemical resistance – resistance to cleaning agents
Temperature resistance – functionality at high temperatures

Chemical Industry

Explosive environments – ATEX certification
Chemical resistance – special materials and coatings
Hermetic sealing – protection against gas leakage
Safety systems – hazardous substance leak detection
Emergency shutdown – quick shutdown during accidents
Redundant systems – backup control for critical processes

Energy Sector

High voltage – special insulation and protections
Synchronization – precise generator control
Protection systems – quick disconnection during faults
Telemetry – remote parameter monitoring
SCADA integration – connection with dispatch centers
Cybersecurity – protection against hacker attacks

Our switchboards represent a reliable foundation for automation of your technological processes. Thanks to our individual approach and use of the most modern technologies, we deliver solutions that precisely meet your needs and ensure long-term trouble-free operation of your equipment.